Integrated measurement system for efficient rotor inspection and assembly.
iMAP is an advanced system developed to improve productivity in the assembly of turbine rotors in heavy components, such as passenger jet engines and gas turbines. The system combines multiple inspection probes with AccuScan software for the capture and analysis of circular geometry, reducing inspection times and the need for costly rework.
With IntelliProbe technology, iMAP corrects miscentring errors of up to 2% of the part radius and enables accurate measurement of roundness, runout, eccentricity, flatness and parallelism. The system supports an unlimited number of surfaces, sub-micron precision and can handle extremely large loads up to 35,000 kg, making it ideal for complex rotor applications.
iMAP offers motorised axes, advanced scanning, export of reports and data files, as well as easy-to-use inspection templates. Together with IntelliStack software, rotor assembly can be optimised for minimal runout and imbalance, reducing assembly time, improving quality and minimising vibration in the final product. The system is specifically designed for use directly on the shop floor.
| iMAP SPEC | ||||||
|---|---|---|---|---|---|---|
| Technical Data | Units | 600 AB | 1000 AB | 1600 CB | ||
| Precision | Radial Error Motion | QD12-100.6 | µm | 0.1 | 0.5 | |
| Axial Error Motion | QD12-100.7 | µm | 0.1 | 0.5 | ||
| Tilt Error Motion | QD12-100.8 | Arc Seconds | +/- 0.25 | +/- 0.5 | ||
| Runout (Height) | QD12-100.8 | µm/m | 2.4 | 4.8 | ||
| Total Face Runout (Table Top) | QD12-100.3 | µm | 8 | 15 | ||
| Flatness (Table Top) | QD12-100.12 | µm | 8 | 15 | ||
| Drive Assy | Load Capacity | kgs | 2000 | 5000 | 15000 | |
| Maximum Continuous Torque | Nm | 29 | 62 | 112 | ||
| Maximum Polar Inertia | N/A | Kgm² | 160 | 600 | 4000 | |
| Maximum Tilt Moment | Nm | 3000 | 11000 | 50000 | ||
| Maximum rpm | rpm | 2 | 1.5 | |||
| Size | Table Top Diameter | mm | Ø600 | Ø1000 | Ø1600 | |
| Diameter Measurement Volume | mm | Ø800 | Ø1400 | Ø2200 | ||
| Height Measurement Volume | N/A | mm | 1640, 2240, 3080 | |||
| Data Collection | Measuring Channels | N/A | 2 Channel, 4 Channel Single Column, 4 Channel Twin Column | |||
QD56-13-A Additional information available on request
Calibrations follow RPI's QD12-100 Calibration Notation and Procedures and conform to ISO230-1, 2, 7
You are welcome to contact Nyli!
IntelliStack™ is advanced software that optimises the assembly of multi-part rotors. By iteratively analysing each component's position and how it affects the whole, the software helps you achieve the best possible rotor quality.
Key features:
Benefits:
Measurement capacity:
iMAP Centring and Levelling is an advanced measurement system developed for large turbine rotors and heavy components.
GeoSpin is an advanced measurement system for small turbine rotors in the aerospace and power generation industries.
AccuScan XE200i is a portable measurement system for precise inspection of mechanical and electrical runout, as well as other circular geometry, on large...
