iMAP
iMAP is the definitive system for productivity improvement in the assembly of turbine rotors for high volumes and heavy loads.
- Reduces inspection time by up to 90%
- Corrects centring errors of up to 2%
- User-friendly software
iMAP Centring and Levelling
iMAP Centring and Levelling is an advanced measurement system developed for large turbine rotors and heavy components.
iMAP Centring and Levelling provides accurate inspection and an optimised rotor assembly.
Improved productivity and accuracy
iMAP Centring and Levelling is an advanced system developed to optimise the assembly of turbine rotors in heavy components, such as passenger jet engines and gas turbines. By reducing inspection times and the need for costly rework, the system ensures high quality and precise positioning of rotor blades and other critical parts.
IntelliProbe and circular geometry
The system uses IntelliProbe technology to correct miscentring errors up to 2% of the part radius, enabling accurate measurement of roundness, runout, eccentricity, flatness and parallelism. With an unlimited number of surfaces, sub-micron precision and loads up to 35,000 kg, iMAP Centring and Levelling is particularly well suited to large and complex rotor applications.
Flexible and user-friendly platform
iMAP Centring and Levelling offers motorised axes, advanced scanning, export of reports and data files, as well as intuitive inspection templates. With IntelliStack software, the rotor assembly can be optimised for minimal runout and imbalance, reducing assembly time, improving quality and minimising vibration in the finished product. The system is designed for efficient use directly on the shop floor.
- Motorised axis
- IntelliProbeTM corrects extreme set-up errors
- Advanced stacking for predictive modelling
- Sub-micron performance
- Various probe types to suit your application
- Specially designed for circular geometry
- Unlimited number of surfaces can be measured
- Export PDF reports
- Export data to spreadsheet files (CSV)
- Reduces inspection time by up to 90%
- Load capacity up to 35,000 kg
- Specially designed for use on the shop floor
- Extremely fast and flexible
- Up to 3600/4000 data points per revolution
- Extremely small data files
- Custom data formats
- Multi-revolution scanning
- Easy to program inspection templates
- Compensation for part misalignment
- Built-in calibration guide
- Laser probe alignment
- Flagging deviations from tolerance
- Programming can be done offline, online, or both
- Integrated help menu
| iMAP SPEC (Centring And Levelling) | ||||||
|---|---|---|---|---|---|---|
| Technical Data | RPI QD Numbers | Units | AB C+L | 1000 AB C+L | 1600 CB C+L | |
| Precision | Radial Error Motion* | QD12-100.6 | µm | 0.1 | 0.5 | |
| Axial Error Motion | QD12-100.7 | µm | 0.1 | 0.5 | ||
| Tilt Error Motion | QD12-100.8 | Arc Seconds | +/- 0.25 | +/- 0.5 | ||
| Runout (Height) | QD12-100.8 | µm/m | 2.4 | 4.8 | ||
| Flatness (Table Top) | QD12-100.12 | µm | 8 | 15 | ||
| Drive Assy | Load Capacity | kgs | 1800 | 4000 | 12000 | |
| Maximum Continuous Torque | Nm | 29 | 62 | 112 | ||
| Maximum Polar Inertia | N/A | Kgm² | 150 | 500 | 3000 | |
| Maximum Tilt Moment | Nm | 3000 | 11000 | 50000 | ||
| Maximum rpm | rpm | 2 | 1.5 | |||
| Size | Table Top Diameter | mm | Ø600 | Ø1000 | Ø1600 | |
| Diameter Measurement Volume | mm | Ø800 | Ø1400 | Ø2200 | ||
| Height Measurement Volume | mm | 1400, 2000, 2840 | 1350, 1950, 2790 | |||
| Centering Levelling | Centring Method | Mechanical | Pneumatic | Pneumatic | ||
| Centering Range | N/A | mm | +/- 12 | |||
| Levelling Range | deg | +/- 1 | +/- 1 | +/- 0.5 | ||
| Data Collection | Measuring Channels | N/A | 2 Channel, 4 Channel Single Column, 4 Channel Twin Column | |||
QD56-15-A Additional information available on request
* Measured At Thrust Plate Top Surface
Do you need to measure turbine rotors?
Get in touch with the team at Nyli!
Smart software for rotor assembly
IntelliStack™ is advanced software that optimises the assembly of multi-part rotors. By iteratively analysing each component's position and how it affects the overall assembly, the software helps you achieve the best possible rotor quality.
Key features:
- Designed for minimal runout or imbalance.
- Compatible with all AccuScan™ inspection systems.
- Reusable stacking templates.
- Sub-assembly stacking, partial stacking, stacking in a known or locked position.
Benefits:
- Significantly improved rotor assembly quality.
- Reduced assembly time.
- Avoidance of costly rotor disassembly.
- Less runout and imbalance reduces the need for balancing.
- Minimises internal bending in the rotor.
- Reduces motor vibrations.
- Controls joint quality.
- Controls component quality.
Measuring capacity:
- Maximum measurement volume up to Ø3 600 mm x 6 000 mm.
- Maximum load capacity up to 35,000 kg.
iMAP Centring and Levelling product video
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